NI Select since 1991 NI select since 1991
Experienced and certified in house software architects. Labview Architects Teststand Architects

Eurofighter Hydraulic Test Rig

Time Triggered Networks
- distributed SCADA

Combining the use of PXI RT operating systems and a National Instruments time triggered network, this software was able to distribute the hydraulic power supplies from the hydraulic test bench.

  • noise reduction
    The end user is able to situate the noisy power packs in a sound proofed room up to 50M away from the test area with no loss or delay in signal.
  • simple cabling
    The time triggered network requires only one CAT5 Ethernet cable running to each node making electrical installation of this system much more straightforward.
  • Real time response
    Using the Time Triggered Network as a base, and with software developed by Amfax, this system is able to guarantee that any one processor node on the network is aware of the I/O state of all other nodes every 50ms. This means that any developing hydraulic condition on the test bench can be reacted to instantly by the power supply, making a closed and distributed PID loop possible (see below)

PID pump control - constant pressure or flow

The pump systems used on this rig were only designed to offer constant pressure but the test specifications demanded constant flow.
We were able to use PID technology, strict loop timing from RT to allow the customer to use the pumps for BOTH constant pressure and constant flow.

Swash plate excitation - enhanced pump performance

A new requirement for tighter pump tolerances pushed the pumps beyond their listed performance
We were able to use the strict loop timing regime offered by RT and National Instruments analogue voltage output to modulate the control voltage to the pumps using adaptive square wave excitation.
This improved the performance of the pumps accuracy above and beyond that listed by the manufacturer, allowing our customer to meet their test requirements without having to replace the hydraulic pumps at significant cost.

More Information

overview , software , hardware , safety

If you would like to discuss how Amfax can help you deploy any of the technology, innovation or expertise you have seen in this case study, please contact us

Amfax Ltd Test & Measurement Solutions
Unit 3 Clump Farm Ind. Est. • Blandford • Dorset • UK
Tel: +44(0)1258 480777 • Fax: +44(0)1258 480777
Company Reg. 63584778 • VAT no. 2588994777
• 25 years of test innovation •